The 5 Best MIG Welders of 2020

 

Best MIG Welders

The Metal Inert gas welders and flux core wire feed welders have revolutionized the way how small scale welding works over the last couple of decades. These welders are pretty simple to use and are capable of making some of the most attractive welds. They are highly beneficial in speeding up complex jobs and making fabrication works much simpler and affordable.

As there are several MIG welders available in the market, you could be confused as to which provider to choose. Thus we have listed the best MIG welders along with their buying guide, to help you with the best product for your welding needs.

 

Best MIG Welders



Quick Answer: The 5 Best MIG Welders – [2020]

  1. Hobart – 500553 Handler 210 MVP MIG Welder
  2. Forney Easy Weld 261, 140 FC-i MIG Welder
  3. Miller Electric 120/240VAC, 1 Phase
  4. Goplus MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine
  5. Display4top Portable No Gas MIG Welder Flux Core Wire Automatic Feed Welding Machine

Best MIG Welders Reviews


#1. Hobart – 500553 Handler 210 MVP MIG Welder

 

Hobart - 500553 Handler 210 MVP MIG Welder At a Glance:
  • Amazing welder for an exceptional price
  • Time-proven transformer technology
  • Solid metal drive roller system
  • Easy to change spool gun
  • Welds aluminum surprisingly well
  • 120/240v voltage input
  • Welds surprisingly well even at 120c input.
This is an excellent handler MIG welder that has a built-in solenoid valve and dual-gauge regulator with a gas hose. They are easy to transport to the Jobsite and hold tremendous power to weld even 3/8” of mild steel. It keeps the wire electrically cold until we pull the trigger and offers you the ease of use and keeps you safe as well.

This welder allows the user to control the output parameters for exceptional arc performance with less spatter and better bead appearance with optimal cleaning up.

The Hobart Handler 210 MVP MIG welder helps in great welder portability and convenience with the help of a multi-voltage plug. Such an option allows the user to plug the unit into either a 115V or 230 V outlet with an option for easy change of the plug.

Its generous operating parameters allow you to weld 24 gallons of 3/8in steel within a single pass. This welder is also extremely versatile and is perfect for the welder who wants to weld auto body parts, a household repair, and even heavier objects that require additional power.

#2. Forney Easy Weld 261, 140 FC-i MIG Welder

 

Forney Easy Weld 261, 140 FC-i MIG Welder At a Glance:
  • Makes use of 0.30 flux core wire.
  • Perfect entry-level welder
  • A powerful welder that renders 140 Amp output
  • Portable welder
  • Rugged metal case with handle
  • Integrated handle with torch wrap
  • 120-volt input and 140 AMP output
  • 8’ ground clamp with 15A adapter
This is an expert do-it-yourself welder that runs at 120-volt power at 140 AMP power. It is easy to repair and maintenance and is ideal for metal fabrication by professionals and hobbyists.

The Forney easy weld machine makes use of flux core wire. Its application is of the do it yourself type and is ideal for metal fabrication. It is easy to repair and maintain and appeals to hobbyists and also professional welders as well.

The welder is lightweight at 19 lbs. and is easily portable as well. It features a gasless flux core welding and includes a torch wrap and a wire feed speed control.

The speed control of this welder is about 120-volt input and a 140-amp output. It is capable of welding at least 24-gauges up to ¼” in thickness. The wire of the welder comes with an 8’ground clamp and 20A-15A adapter.

Its duty cycle is about 30% @ 90A. It comes in a rugged metal case which is good enough to handle up to 10-pound rolls of wire.

#3. Miller Electric 120/240VAC, 1 Phase

 

Miller Electric 120/240VAC At a Glance:
  • Made from Aluminum
  • Can well 3/8” of steel
  • Built-in gas solenoid valve.
  • Dual gauge regulator with gas hose
  • Auto set and smooth start feature
  • Auto spool gun detects
  • Thermal overload protection
  • Handheld and portable welder
The Miller Electric welder is extremely lightweight and appeals to hobbyists and people who indulge in welding occasionally. This welder is capable of welding amazingly well and penetrates easily and almost effortlessly.

The welder is made up of millermatic 211 Aluminum and the material thickness is about 18 gallons. It is capable of welding metals that are up to 3/8” thickness mild steel. Its input voltage power is about 17 Amps. It comes with a ten feet M-10 MIG Gun, 10 feet Work cable with clamp and a built-in gas solenoid valve.

The welder also features a dual gauge regulator with Gas Hose and a sample spool of 0.030 inches. It features a solid wire, two contact tops, and hooks and loop cord wraps. This is a CSA certified welder with a height of 12 ½”.

Some of its best features are its Auto-Set feature, Auto spool gun detect feature Smooth start feature, Angled cast aluminum drive system, Quick select drive roll, thermal overload protection, etc. This welder is ideal for all handheld portable repairs and can be of use in auto and cycle shops, farms, etc.

#4. Goplus MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine

 

Goplus MIG 130 Welder At a Glance:
  • Household smart welder
  • Has a heavy-duty stainless steel body
  • Flux-cored wire
  • Users metal inert gas for welding
  • 4-level adjusting welding
  • Portable design with wide applications
  • Two air-vent for heat dissipation.
This is a compact and smart household welder that is made of the heavy-duty stainless steel body. It features a yellow paint on its exteriors for long-lasting durability. It features a flux-core wire, being a no gas welder.

Its convenient flux core wire with self-release metal inert gas while welding, prevent oxidation of the part under welding. There is a four-level adjusting speed in welding that the user can control with just 4 buttons. It also features a wire feeding rotary knob, that allows adjusting the ten levels of wire feeding speeds, as per choice.

The welder features a portable design and has wide applications, it is perfect for welding thin steel and iron and is thus great for home DIY projects and repairing work.

Though it is of mini size, it is extremely practical and has an easy carrying handle with a lightweight compact design. It is easy to store and transport and stays convenient to use anywhere. The machine has two air-vents for heat exit and the welding gun has complete safety control.

#5. Display4top Portable No Gas MIG Welder Flux Core Wire Automatic Feed Welding Machine

 

Display4top Portable No Gas MIG Welder At a Glance:
  • Flux-core wire with gasless welding
  • Automatic thermal safety protection
  • Ideal for welding carbon steel, stainless steel, and aluminum
  • Strong and durable
  • Heavy-duty stainless steel body
  • Overload safety protection
  • Wide applications as it is easy to carry.
The Display4top is a flux core gas les welder that makes use of flux core wire for welding. As it features thermal safety protection, it is ideal to weld aluminum, carbon steel, stainless steel, etc. It is compact, strong, durable, and features a stainless steel body.

It is painted red for durability and stays as a strong and durable welder for many years. There is overload protection, and the welder automatically turns off when it is too hot or when the volt and the current, exceed their range. Such a function is optimal to keep the welder and the machine safe.

Its internal fan cooling systems help in cooling the welder when it is still running. The unit is extremely lightweight, it is portable and is thus easy to transport and store. It comes with a comfort hand grip, making it easy to carry everywhere possible. Overall, it is a perfect welder for general repairing and DIY work.

Buyer’s Guide For Best MIG Welders

Best MIG Welder

How Should You Choose The MIG Welder

MIG welders exist to make your work and your life simpler. But there are several considerations to make before purchasing a metal inert gas welder such as the power, thickness, weight of the welder, its duty cycle, etc. Let us discuss some of the important parameters to look for in your MIG welder,

  • Input power
  • Duty cycle
  • Weight of the welder
  • Overload protection
  • Type of metals that one can weld with this welder
  • The thickness of the material
  • Spool gun

Input Power:

The most basic thing to consider in your MIG welder is its input power. This input power is the voltage at which the MIG welder functions. Not all welders are compatible with your workshop outlet, for instance, if your welder runs at an= input power of 110-140, which is equal to the standard household outlets, then there is nothing much to worry about.

But on the other hand, some of the cheap welders can run at the capacity of 220 volts’ power input. Some can also switch to run at a higher input power and voltage than this. In such instances, you will need an entirely different type of power outlet.

Duty Cycle:

The duty factor is yet another important factor of the MIG welders as it is the mark of the efficiency of the machine. It is the duty cycle of the MIG welder that determines how long you can weld with the help of this machine. Most commonly manufacturers advertise as, ‘welders with 20% duty cycle at 90 amps’, etc.

This means, at the correct amount of amps, you can weld for a total of two minutes with the help of such a welder. You can again operate the machine, after giving it a rest of about ten minutes.

A 35% duty cycle translates as a welding time of three minutes and thirty seconds with a rest period of six minutes and thirty seconds. You can adjust the amps on the welding machine by adjusting the dial on the machine.

Weight of The Welder:

Buying a heavy welder can be difficult to lift and handle. Choose MIG welders that are within the weight of 50 pounds, so that they stay portable and are easy to use as well. Heavier welders may have to be moved with the help of a cart to move without much effort.

Overload Protection:

Choose a MIG welder that comes with a handy safety feature such as thermal overload protection. It is also important to make use of a welding helmet and a welding mask while using the thermal welder. Having such safety measures makes sure that your welder doesn’t overheat and doesn’t shut down.

The Hobard 500536 Ironman welder that we have listed here also has a fan-on-demand feature that gets triggered while overheating is sensed during the process of working with the welder. The thermal overload protection is indeed and excellent feature to look out for.

Type of Metals That One Can Weld With This Welder:

This varies from one welder model to another. Typically, all of the metal inert gas welders are capable of welding stainless steel, mild steel, stainless steel, and aluminum. Some of the welders that we have in our list are capable of handling iron, cast iron, and a lot of alloys as well.

The Thickness of the Material:

A MIG welder will be able to handle metals with a certain thickness only. Generally, these inert gas welders are capable of welding metals from a thickness of 24 gauge to 18 gauge and metals that are up to half inches in thickness. For much thicker metals, using a stick welder is ideal.

Spool Gun:

It is important to consider a MIG welder that comes with a spool gun. This spool gun helps in connecting to the handle on the torch and helps you to control how well and how quickly the metal moves. Spool guns are very much beneficial while working with Aluminum. You can also buy a spool gun separately if your machine doesn’t come with one, but make sure that your spool gun is compatible with your welder.

 

FAQ’s with MIG Welders:

Which is the best MIG welder for a beginner?

The Hobart 500553 handler is one of the best welders for beginners and it holds a high gas yield with a lot of power. This welder is extremely compact and portable and it is perfect for even amateurs to work around.

Which is stronger? Arc welding or MIG welding?

If we consider only the strength of the filler material, arc welding is not stronger than MIG welding. But, stick welding can produce strong welding in some instances as it features better penetration when it is really hot.

What is the thickness of the metal that a MIG welder can weld?

Most of the MIG welders operate at a voltage of 110v to 220v and can weld up to 3/8” thickness of a material at a single pass.

Are gasless MIG welders good?

Gasless MIG welders have their purpose depending on the reason for using it. Completely gasless welding is not possible as some of the welders come with necessary gasses within in to protect the weld pool.

 

Best MIG Welders

What is a Metal Inert Gas Welder and How Best Should We Use it?

Metal inert gas welders are the most common type of welders that are extremely attractive owing to their speed, cheapness, and ease of use. When the triggers of these welders are held down, a metal wire is fed out continuously by emitting a shied gas as well.

Along with the heat, the gas and other factors also melt to fuse the two metals that are to be welded. Setting up a MIG welder is also easy and the following are some of the important factors to consider while using these welders.

  • Place the fume extractor over the area where you will be doing the welding.
  • The next step is to attach the ground clamp to the metal and avoid getting shocked.
  • Make sure that the adjusting screw of the gas cylinder is also loose.
  • Open the cylinder with the help of a hand wheel at the top.
  • Read the gauge to ensure that you have adjusted the welder at the right pressure.
  • Turn the adjusting screw so that the gauge reads out to be 10 to 15 cubic feet per hour.
  • Figure out the settings of the welder with the help of the chart that comes with the welder.
  • Consider the type and thickness of the material to be welded and choose your welders accordingly.
  • The type of material will determine the voltage and the wire speed that should be used on the metals.
  • Now turn on the welder and adjust the two important factors to get the cleanest weld that is possible.
You can weld only metals that are of thin to medium thickness with the help of these MIG welders. These welders can fuse metals that are within the thickness of 18 gauge to about half an inch.

This type of welding is of use commonly to repair motorcycles, cars, and similar vehicles. Metal inert gas welding is also quick and efficient and is good to use in mass production of metals as well.

MIG welders make use of a shielding gas cylinder to get the welding job done perfectly. But this gas can get costly over time and the machine also gets heavy.

Choose welders that make use of a flux ore welding that releases elements of shielding gas with the heat from the welder. With welders with flux core wiring, it is possible to use the welders even outdoors with a good boost in power.

Final Verdict:

There are several high-quality MIG welders available in the market and our reviews would have brought these welders before your mind. All of these products offer excellent experience to enhance your satisfaction and renders true performance for you. Our top pick is Hobart Handler and Forney Easy Weld. We have tried to save your time in picking up the best welder for you along with the features to look for in your MIG welder.

 

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